Custom Kits Designed to Maximize the Efficiency of Your Manufacturing Process
Capabilities
Custom kitting jobs range from simple to highly complex, with the ability to assemble 100+ parts per kit, build multiple sub-kits within a master kit, and even provide assembly services (e.g., applying grease to an O-ring and placing it on a bolt). The process includes state-of-the-art automated equipment for increased speed and accuracy. Customer-specific information can be printed directly on bags and other packaging, including:
- Customer-specific part numbers
- Customer-specific product description
- Customer logo
- Barcode
- Lot number
- Quality starts with inspection and verification of all components to customer requirements.
- Our quality services include controlled secure storage and electronic tracking of all components throughout the inspection, validation, kitting, and shipping processes.
- Av-Tech provides the highest level of precision kitting in the industry, utilizing the MAAG Kit system.
Av-Tech Industries Final Inspection and Shipment of Kits
- Assembly and verification of kit configuration to BOM
- Final inspection to include FOD control
- Processing of test reports and certifications
- Source inspection of completed kits
- Security to prevent tampering until point of use
- Uploading of all required documentation to customer site
- Packaging and shipping of kits per customer requirements
Benefits and Features
- MAAG Kits increase productivity
- MAAG Kits reduce lost assembly time
- Delivery direct to point of use
- MAAG Kits contain all parts required for assembly
- Defect-free hardware
- Reduced FOD due to less handling by technician and greatly reduced packaging (bags and labels)
Benefits to Customer
- Lower procurement costs after initial ship set
- Lower production costs through time savings
- Reduced installation costs
- Reduce total inventory investment
- Turn around time is greatly reduced
- Kits are reusable for many ship sets
- Flexibility in revisions of kits (simple cell changes)
- Greatly reduced potential for packaging errors
- Reduced escapes due to FOD, quantities, and hardware damage
Best Practices
Multiple levels of verification to ensure quality and accuracy. Product undergoes three levels of quality testing (pre-production, 1st article, pre-shipment). Each completed kit is weight-verified, and samples from each lot are inspected prior to shipping. Customer-specific standard operating procedures are utilized when specified.
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